Explosion-Proof & Corrosion-Resistant Cycloidal Reducer for Oil & Chemical Industry

Brief Description :

In the harsh and complex operating environments of the oil and chemical industry, transmission equipment is faced with dual challenges: flammable and explosive gas atmospheres and highly corrosive media (such as acid and alkali solutions). Once a failure occurs, it may lead to serious safety accidents and economic losses. The explosion-proof and corrosion-resistant cycloidal reducer is a high-performance transmission solution specially developed for the unique needs of the oil and chemical industry. It inherits the core advantages of traditional cycloidal reducers—high precision, compact structure, and strong load-bearing capacity—while achieving a comprehensive upgrade in explosion-proof and corrosion-resistant performance. It is perfectly adapted to key scenarios such as oil drilling platform transmission systems, chemical reactor mixing mechanisms, and oil and gas transfer pump drives, providing reliable, safe, and long-lasting power transmission support for your production operations.


Product Detail

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Advantages

1. Corrosion-Resistant Material Upgrade: Long-Lasting Durability in Harsh Environments

● Shell Material: Adopts high-quality 316L stainless steel, which has excellent corrosion resistance to various corrosive media such as acids, alkalis, salt spray, and organic solvents. Compared with ordinary carbon steel or 304 stainless steel, it has stronger resistance to pitting corrosion, crevice corrosion, and stress corrosion, and can maintain structural integrity and performance stability in the harsh corrosive environment of the oil and chemical industry for a long time.

● Internal Components: The internal gears and bearings are subjected to professional surface phosphating treatment. The phosphating film formed on the surface has good corrosion resistance and wear resistance, which can effectively isolate moisture, corrosive media, and other substances, prevent rust and wear of internal components, and extend the service life of the reducer.

2. Explosion-Proof Structure Design: Strictly Comply with Safety Standards

● Integrated Design: The motor and reducer are integrated into one, which simplifies the installation process and reduces the risk of gas leakage at the connection. The overall structure is compact and reasonable, and the transmission efficiency is higher.

● Explosion-Proof Standard Compliance: Fully meets the requirements of the national explosion-proof standard GB 3836.1-2021. The shell adopts an explosion-proof structure, which can withstand the pressure of explosive gas mixtures inside the shell and prevent the spread of internal explosions to the external flammable and explosive environment.

3. Excellent Performance Parameters: Meet Diverse Production Needs

● Wide Reduction Ratio Range: The single-stage reduction ratio ranges from 11:1 to 87:1, which can be flexibly selected according to different application scenarios and speed requirements. It can realize smooth low-speed operation while outputting high torque, meeting the precise control needs of various transmission equipment in the oil and chemical industry.

● Strong Load-Bearing Capacity: The rated torque is 24-1500N・m, which has strong load-bearing capacity and impact resistance. It can stably operate under heavy-duty working conditions, and effectively withstand the impact load generated during equipment startup, shutdown, and operation, ensuring the stability and reliability of the transmission system.

● Flexible Motor Adaptation: It is compatible with explosion-proof motors with power ranging from 0.75kW to 37kW, and can be customized and matched according to the actual power requirements of the equipment. It supports continuous forward and reverse rotation, which is suitable for the complex working conditions of frequent start-stop and forward-reverse conversion in the oil and chemical industry.

Specifications

Parameter Specification
Product Type Explosion-Proof & Corrosion-Resistant Cycloidal Reducer
Application Industry Oil & Chemical Industry
Reduction Ratio (Single-Stage) 11:1 - 87:1
Rated Torque 24 - 1500N・m
Adaptable Motor Power 0.75 - 37kW (Explosion-Proof Motor)
Explosion-Proof Standard GB 3836.1-2021
Explosion-Proof Grade Ex d IIB T4 Gb
Shell Material 316L Stainless Steel
Internal Component Treatment Surface Phosphating
Operation Mode Support Continuous Forward & Reverse Rotation
Protection Grade IP65 (Customizable for Higher Grades)
Working Temperature Range -20℃ - 60℃

Applications

1. Oil Drilling Platform Transmission System

2. Chemical Reactor Mixing Mechanism

3. Oil & Gas Transfer Pump Drive

Manufacturing Plant

Top ten the first-class enterprises in China are equipped with the most advanced manufacturing, heat treatment and testing equipment, and employ more than 1,200 skilled employees. They have been credited with 31 breakthrough inventions and have been awarded 9 patents, solidifying their position as an industry leader.

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Flow of Production

forging
heat-treatment
quenching-tempering
hard-turning
soft-turning
grinding
hobbing
testing

Inspection

We have invested in the latest cutting-edge testing equipment, including Brown & Sharpe measuring machines, Swedish Hexagon Coordinate Measuring Machine, German Mar High Precision Roughness Contour Integrated Machine, German Zeiss Coordinate Measuring Machine, German Klingberg Gear Measuring Instrument, German Profile Measuring Instrument and Japanese roughness testers etc. Our skilled technicians use this technology to perform accurate inspections and guarantee that every product that leaves our factory meets the highest standards of quality and precision. We are committed to exceeding your expectations every time.

Gear-Dimension-Inspection

Packages

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Inner Package

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Inner Package

Carton

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Wooden Package

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