Custom Ratio 1:1, 2:1, 3:2, 4:3 Straight Bevel Gears for Conveyors

Brief Description :

The speed ratio of straight bevel gears varies by application. It is determined by the number of teeth on each gear and is calculated using the following formula: Ratio = Number of teeth on driving gear / Number of teeth on driven gear.

The most common ratios for straight bevel gears are 1:1, 2:1, 3:2 and 4:3. However, other ratios may be used depending on specific application requirements. Typically, lower gear ratios are used for high torque applications and higher gear ratios are used for high speed applications.

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Definition of Straight Bevel Gears

Straight bevel gears are used in various applications to transmit power between shafts at intersecting angles. They are commonly used in the following industries and applications

Automotive industry - for differential and power transmission systems.
Aerospace industry - used for aircraft landing gear system and engine power transmission.
Agriculture —used for power transmission of heavy machinery such as tractors.
Marine industry —for propulsion systems and winches.
Industrial machinery —power transmission in heavy machinery such as pumps, conveyors, industrial mixers, etc.
Power generation —for power transmission and generator systems.
Robotics and automation—for precision motion control systems.

Straight bevel gears are preferred over other types of gears in applications that require high power transmission capabilities and where the input and output shafts need to be perpendicular.

Reports

What types of reports do customers receive before spiral bevel gears are shipped?
1. Bubble drawing
2. Dimension report
3. Material certificate
4. Heat treatment report
5. Ultrasonic Test report (UT)
6. Magnetic Particle Test report (MT)
7. Meshing test report

Manufacturing Plant

Our company has a production area of 200,000 square meters, equipped with the most advanced production and inspection equipment to meet customers' requirements. In addition, we have recently introduced a Gleason FT16000 five-axis machining center, the largest machine of its kind in China, specially designed for gear manufacturing according to the cooperation between Gleason and Holler.

Any modules
Any number of teeth required
Highest accuracy grade DIN5
High efficiency,high Precision

We pride ourselves on being able to offer exceptional productivity, flexibility and cost-effectiveness to our customers with low-volume needs. You can rely on us to consistently deliver high-quality products to your exact specifications.

Flow of Production

Raw Material

Rough Cutting

Turning

Quenching and Tempering

Gear Milling

Heat Treatment

Gear Grinding

Testing

Inspection

We have invested in the latest cutting-edge testing equipment, including Brown & Sharpe measuring machines, Swedish Hexagon Coordinate Measuring Machine, German Mar High Precision Roughness Contour Integrated Machine, German Zeiss Coordinate Measuring Machine, German Klingberg Gear Measuring Instrument, German Profile Measuring Instrument and Japanese roughness testers etc. Our skilled technicians use this technology to perform accurate inspections and guarantee that every product that leaves our factory meets the highest standards of quality and precision. We are committed to exceeding your expectations every time.