High Quality Spiral Miter Gears for Smooth Power Transmission

Brief Description :

A miter gear is a bevel gear used to transmit power between shafts that meet at a 90-degree angle. They feature straight teeth that engage at a 45-degree angle for efficient and smooth power transfer. One of the main characteristics of miter gears is that they can transmit power at right angles, which is why they are often used in machines with crossed axes.

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Definition of spiral miter gears

A miter gear is a bevel gear used to transmit power between two intersecting right-angle shafts. Unlike standard bevel gears, which are designed to transmit power between two shafts in the same plane, miter gears are specifically designed to transmit power between two shafts that are perpendicular to each other. They are commonly used in power transmission systems, especially in applications requiring high torque loads and precise alignment.

Feature

1. High Load Capacity: Mitered gears are capable of transmitting high torque loads, making them suitable for heavy duty applications.
2. Precise Alignment: Mitered gears are designed to maintain precise alignment between the two shafts between which they transmit power, which helps minimize wear and prolongs the life of the gear.
3. Quiet operation: Helical cut gears produce less noise and vibration than other types of gears due to their straight cut teeth.
4. Versatile: Mitered gears can be used in a wide range of applications, from power tools and machine tools to robotics, automotive and aerospace applications.

Common types of processing

1. Milling: The gear cutter may be moved linearly or vertically against the workpiece to create a specific depth and profile of gear teeth. The process is precise, and the shape and spacing of the teeth are controlled by the shape and spacing of the gear cutter's teeth.Teeth milling is used extensively in the manufacture of gears for a wide variety of applications, including automobiles, industrial machinery, and consumer products.
2. Grinding: The process of finishing the teeth of gears using abrasive grinding wheels. Grinding produces a very smooth surface finish that improves the performance and life of the gear.

Reports

We offer our customers the opportunity to review and approve all quality documents prior to shipment.
1. Bubble Drawing
2. Dimension Report
3. Material Certificate
4. Heat Treatment Report
5. Accuracy Report
6. Part Pictures and Videos

Manufacturing Plant

We are proud to offer a state-of-the-art production facility covering an impressive 200,000 square meters. Our factory is equipped with the latest advanced production and inspection equipment to ensure that we can meet the diverse needs of our customers. Our commitment to innovation is reflected in our most recent acquisition - the Gleason FT16000 five-axis machining center.

Any modules
Any number of teeth required
Highest accuracy grade DIN5
High efficiency, high Precision

We are able to offer unrivaled productivity, flexibility and economy for small batches. Trust us to deliver quality products every time.

Flow of Production

Raw Material

Rough Cutting

Turning

Quenching and Tempering

Gear Milling

Heat Treatment

Gear Grinding

Testing

Inspection

We have invested in the latest cutting-edge testing equipment, including Brown & Sharpe measuring machines, Swedish Hexagon Coordinate Measuring Machine, German Mar High Precision Roughness Contour Integrated Machine, German Zeiss Coordinate Measuring Machine, German Klingberg Gear Measuring Instrument, German Profile Measuring Instrument and Japanese roughness testers etc. Our skilled technicians use this technology to perform accurate inspections and guarantee that every product that leaves our factory meets the highest standards of quality and precision. We are committed to exceeding your expectations every time.